High Accuracy Carbon Analysis Sampling Cup for Sampling Carbon in 50ml Volume of Different Substances

Product Description:

In the dynamic, high-stakes environment of a modern foundry or steel mill, the margin for error is infinitesimally small. The quality of a final casting or a batch of steel is irrevocably determined by the chemical composition of the molten metal. While sophisticated spectrometers and thermal analysis units provide the critical data, their accuracy is entirely dependent on one crucial, yet often underestimated, component: the sampling cup.

The Huarui Carbon Analysis Sampling Cup is not merely a container; it is the first and most critical step in your quality assurance protocol. Engineered with scientific rigor and an intimate understanding of foundry challenges, this cup transforms a scoop of molten iron into a perfect specimen, ensuring the data you base your multi-million dollar decisions on is unequivocally reliable. It is the indispensable partner to your Huarui furnace, extending our commitment to quality from the melting process to the analytical stage.

Features:

Why does a seemingly simple cup matter so much?
The answer lies in metallography.

The White Iron Imperative:
Accurate carbon and silicon equivalent (CE, C, Si) analysis via fast cooling methods requires the sample to solidify as white iron—a hard, brittle structure where carbon is trapped in chemical combination. If the sample cools too slowly and forms gray iron (with free graphite flakes), the analysis readings will be inaccurate and unreliable, leading to catastrophic miscalculations in inoculant or carbide additions.

A Miniature Foundry:
A premium sampling cup is a miniaturized, controlled casting environment. Its design, material composition, and cooling geometry are meticulously calculated to dictate the thermal dynamics of the solidifying sample, forcing the formation of the required white iron structure consistently, every single time.

A substandard cup introduces variability, the nemesis of quality control.
The Huarui Sampling Cup eliminates this variable.

Technical Parameters:

Our sampling cups are the product of a philosophy centered on precision, safety, and consistency.

High-Purity Base Materials: We use only selected, high-purity quartz sands with low levels of trace elements that could contaminate the sample or interfere with the analysis.

Proprietary White-Out Agent Formulation: The inner surface of the HR-CSC cup is coated with our proprietary blend of white-out agents (typically tellurium or bismuth-based). This formulation is optimized to rapidly promote chill formation without creating excessive internal stresses that could cause cracking.

Thermal Shock Resistance: The binder system and material composition are engineered to withstand the immense thermal shock of receiving 1350-1500°C molten metal without cracking, spalling, or eroding. This ensures operator safety and sample integrity.

Controlled Solidification Pathway: The cup's geometry is not arbitrary. It is designed to promote directional solidification from the bottom up and from the outside in, minimizing shrinkage porosity and ensuring a dense, homogeneous sample with a uniform white iron structure throughout the critical analysis zone.

Ergonomic and Safe Handling: The cup features a robust, extended-length handle made from reinforced cardboard or composite material. This provides a secure, heat-shielded grip, allowing operators to sample quickly and confidently, significantly reducing the risk of burns and handling errors.

Identification Ready: A flat, smooth surface is incorporated into the design for easy marking with a heat-resistant pen or stamp, allowing for seamless sample traceability back to a specific heat, ladle, or time stamp.

Automated Production Lines: Consistency is king. Our fully automated production process ensures that every single Huarui Sampling Cup, from batch to batch, has identical weight, dimensions, density, and thermal properties. This repeatability is fundamental for building a long-term, trustworthy historical database of your metal quality.

Applications:

The HR-CSC Series is versatile and reliable across numerous industrial applications:

Ideal for fast-paced cupola, electric arc, and induction furnace (like Huarui furnaces) environments for immediate, pre-pour chemistry verification.

Critical for ensuring the correct base chemistry before magnesium treatment and subsequent inoculation.

Used for quick-check carbon analysis in steel melts, providing vital data for end-point control.

The gold standard for reliable and repeatable sample acquisition for certification and quality audits.

Customization:

Enhance your Carbon Analysis Sampling Cup with our Product Customization Services:

- Brand Name: Huarui

- Model Number: AF2501

- Place of Origin: China

- Durability: High

- Cleaning Method: Dishwasher Safe

- Portability: Portable

- Shape: Cylindrical

- Usage: Used For Sampling Carbon In Various Substances

Customize your sampling cup for specific needs such as Activated Carbon Making Machine, Carbon Black Packing Machine, or Engine Carbon Cleaning Machine.

Support and Services:

Product Technical Support and Services:

- Assistance with product setup and operation

- Troubleshooting guidance for common issues

- Recommendations for maintenance and cleaning

- Information on software updates and compatibility

- Product training and user manuals

Packing and Shipping:

Product Packaging and Shipping for Carbon Analysis Sampling Cup:

Our Carbon Analysis Sampling Cup is carefully packaged to ensure safe delivery to our customers. Each cup is individually wrapped in protective packaging to prevent any damage during transit. The cups are then placed in a sturdy cardboard box, secured with bubble wrap to minimize movement and further protect them from any impacts.

Shipping:

We offer fast and reliable shipping options for our Carbon Analysis Sampling Cup. Orders are processed within 1-2 business days and shipped via trusted carriers to ensure timely delivery. Tracking information will be provided so you can monitor your package's journey to your doorstep.

FAQ:

Q: What is the brand of the Carbon Analysis Sampling Cup?

A: The brand of the Carbon Analysis Sampling Cup is Huarui.

Q: What is the model number of the Carbon Analysis Sampling Cup?

A: The model number of the Carbon Analysis Sampling Cup is AF2501.

Q: Where is the Carbon Analysis Sampling Cup manufactured?

A: The Carbon Analysis Sampling Cup is manufactured in China.

Q: What type of analysis is the Carbon Analysis Sampling Cup suitable for?

A: The Carbon Analysis Sampling Cup is designed for carbon analysis.

Q: Is the Carbon Analysis Sampling Cup reusable?

A: Yes, the Carbon Analysis Sampling Cup is reusable.